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Vonroll

Power unleas­hed

As pioneers and indus­tri­al lea­ders, we are always one step ahead

Von Roll Insi­de
makes the difference

The use of electri­ci­ty in electri­cal machi­nes and devices is not pos­si­ble without a cus­to­mi­zed insu­la­ti­on sys­tem. In addi­ti­on, sen­si­ti­ve elec­tro­nic com­pon­ents must be pro­tec­ted against mecha­ni­cal stress and envi­ron­men­tal influences.

We have deve­lo­ped the best solu­ti­on to meet the­se requi­re­ments. Our team of experts works clo­se­ly with well-known brands and glo­bal mar­ket lea­ders. For more than 100 years, even the most deman­ding cus­to­mers have been impres­sed by our products.

Con­ver­ting high vol­ta­ge into high per­for­mance

Wind and water car­ry enor­mous amounts of ener­gy. Our insu­la­ti­on sys­tems are enab­ling gene­ra­tors to con­vert this mas­si­ve power into electri­ci­ty. And con­ver­se­ly, when motors need to trans­form electri­ci­ty into mecha­ni­cal power, our insu­la­ti­on solu­ti­ons are essen­ti­al too.

Von Roll insu­la­ti­on sys­tems for high-vol­ta­ge app­li­ca­ti­ons are a power­ful boos­ter for motors and gene­ra­tors. They make a huge con­tri­bu­ti­on in per­ma­nent­ly impro­ving the effi­ci­en­cy, per­for­mance and dura­bi­li­ty of electri­cal machines.

Our one-sys­tem approach sim­pli­fies the com­plex inter­ac­tion bet­ween high-tech insu­la­ti­on tapes, high-per­for­mance com­po­si­tes, resins, var­nis­hes and wires. We are the only manu­fac­tu­rer in the world pro­vi­ding all the­se com­pon­ents and tailor-made solu­ti­ons from a sin­gle source.

Sys­te­ma­ti­cal­ly matched

Electrical insulating tapes

Electri­cal insu­la­ting tapes 

Mica tapes are the key ele­ments for the main insu­la­ti­on of high vol­ta­ge machines.

High-voltage resins

High-vol­ta­ge resins 

Resins pro­vi­de pro­tec­tion against mois­tu­re and vibra­ti­on wear. They also incre­a­se dielectric strength.

Composite materials

Com­po­si­te materials 

Com­po­si­te mate­ri­als rein­for­ce the mecha­ni­cal sta­bi­li­ty of the winding.

Wire components

Wire components 

In our sta­te-of-the-art coil manu­fac­tu­ring faci­li­ty, we cover the ent­i­re value chain from flat wire to ful­ly insu­la­ted coils.

Selec­ted fiel­ds of application

We are tech­no­lo­gy lea­ders in various fields

Vonroll

Our solu­ti­ons are built-in to the lar­gest hydro­power plants in the world.

Vonroll

Our solu­ti­ons for nuclear, coal‑, gas- or oil power plants

Vonroll

The limi­ted acces­si­bi­li­ty and har­sh con­di­ti­ons set hig­hest deman­ds for the relia­bi­li­ty of insu­la­ti­on sys­tems used in wind power generators.

Vonroll

Von Roll actively sup­ports manu­fac­tu­rers in their efforts to impro­ve the effi­ci­en­cy and power-to-weight ratio of AC and DC motors, trans­for­mers, etc.

Vonroll

Our solu­ti­ons enab­le lar­ge indus­tri­al machi­nes to achie­ve hig­her per­for­mance and relia­bi­li­ty at lower manu­fac­tu­ring costs.

Vonroll

Die­sel engi­ne gene­ra­tors ope­ra­te under high­ly vola­ti­le loads and hea­vy con­di­ti­ons inclu­ding strong vibra­ti­ons and extre­me tem­pe­ra­tures. We pro­vi­de reli­able insu­la­ti­on sys­tems for all electri­cal components.

More efficient

More efficient 

We are experts in maxi­mi­zing the ther­mal and electri­cal capa­ci­ty of the insu­la­ti­on sys­tem — impro­ving the effi­ci­en­cy of your machines. 

Stronger & more compact

Stron­ger & more compact 

Due to the impro­ved effi­ci­en­cy, your machi­nes will pro­vi­de more power at the same size — or you can opt for a more com­pact design. 

More durable

More durable 

Your machi­nes will fea­ture a lon­ger ope­ra­ting and ser­vice cycle — thanks to hig­her resis­tance against ther­mal, electri­cal and mecha­ni­cal stress. 

Cost-optimized

Cost-optimized 

We pro­vi­de you with opti­mi­zed all-in-one sys­tems, which redu­ces mate­ri­al cos­ts and sim­pli­fies the seri­al pro­duc­tion of your electri­cal machines.

COIL PRO­DUC­TION IN INDIA

From raw mate­ri­als to inte­gra­ted, rea­dy-to-install components

 

The mar­ket for rota­ting electri­cal machi­nes, gene­ra­tors and motors is expe­ri­en­cing a strong out­sour­cing trend — dri­ven by major manu­fac­tu­rers. We have expan­ded our exis­ting plant in Ban­ga­lo­re into one of the most modern pro­duc­tion faci­li­ty for electri­cal coils in India. This has streng­t­he­ned our posi­ti­on as a pro­du­cer of inte­gra­ted and rea­dy-to-install sys­tem components.

Von Roll is the only com­pa­ny in the electri­cal insu­la­ti­on mar­ket to cover the ent­i­re value chain from raw mate­ri­al extrac­tion to rea­dy-to-install wire coils as a one stop shop. Con­trol­ling the ent­i­re pro­cess enab­les us to deve­lop uni­que pro­ducts with the hig­hest qua­li­ty stan­dards. In clo­se coope­ra­ti­on with our experts in Brei­ten­bach, our Indian faci­li­ty now also offers tech­ni­cal design, com­ple­te sys­tem tuning and manu­fac­tu­ring of ent­i­re coil components.

Strong pro­tec­tion for sen­si­ti­ve technology

Without even knowing, you have pro­bab­ly alrea­dy come into touch with one of our pro­ducts today. Eit­her in your car, in your home, or in indus­tri­al pro­duc­tion. Whe­re­ver electri­cal devices and elec­tro­nic com­pon­ents are used, our resins play an essen­ti­al role. They pro­tect sen­si­ti­ve tech­no­lo­gy in an effec­ti­ve and very eco-friend­ly way. At the same time, they enhan­ce dura­bi­li­ty and per­for­mance significantly.

In the cour­se of Indus­try 4.0, digi­ta­liz­a­ti­on and elec­tri­fi­ca­ti­on, the demand for motors, sen­sors and electri­cal com­pon­ents is rising rapidly. As a lea­ding spe­cia­list for inno­va­ti­ve resin sys­tems, we sup­port manu­fac­tu­rers world­wi­de in stay­ing ahead of the­se trends.

We stand out in par­ti­cu­lar with our high-per­for­mance ran­ge of sol­vent-free, green resins. They are extre­me­ly easy to app­ly and enab­le our cus­to­mers to achie­ve tech­ni­cal pro­gress in a way that is kind to human health and our climate.

With R&D cen­ters in Euro­pe and the USA, Von Roll is a tech­no­lo­gy lea­der and has a strong inno­va­ti­on track record. Our rese­arch teams work clo­se­ly with well-known brands and glo­bal mar­ket lea­ders on spe­ci­fic cus­to­mer projects.

Pro­tec­tion for electri­cal components

Our exper­ti­se for over 100 years

Impregnating resins

Imp­reg­na­ting resins 

Imp­reg­na­ting resins are used to pro­tect and sta­bi­li­ze induc­ti­ve win­dings in motors and generators.

Potting resins

Pot­ting resins 

Pot­ting resins pro­tect elec­tro­nic com­pon­ents from envi­ron­men­tal impacts and overheating.

Insulation papers

Insu­la­ti­on papers 

Sheet insu­la­ti­on mate­ri­als are used in motors and electri­cal equip­ment as part of the main insulation. 

Protective coatings

Pro­tec­ti­ve coatings 

Pro­tec­ti­ve coa­tings cover prin­ted cir­cuit boards and elec­tro­nic com­pon­ents to pro­tect them from envi­ron­men­tal impacts.

SELEC­TED APPLICATIONS

We are tech­no­lo­gy lea­der for insu­la­ting resins in various fields

Vonroll

Indus­try 4.0 deman­ds hig­hest effi­ci­en­cy and endu­ran­ce of indus­tri­al dri­ves, sen­sors and elec­tro­nics. Our new­ly deve­lo­ped resin sys­tems offer uni­que advan­ta­ges and solid protection.

Vonroll

The push for more power­ful electri­cal app­li­an­ces fea­turing ultra-com­pact motors crea­tes high engi­nee­ring chal­len­ges. Our imp­reg­na­ting resins pro­tect motors and elec­tro­nics in such devices even at maxi­mum speeds and under har­sh environments.

 

Vonroll

Insu­la­ti­on resins are used in a wide ran­ge of app­li­ca­ti­ons for modern vehi­cles. They are essen­ti­al for the reli­able ope­ra­ti­on of elec­tro­nics, sen­sors, bat­te­ries and e‑motors.

 

Vonroll

Our resins pro­vi­de elec­tro­nic com­pon­ents with high levels of pro­tec­tion against envi­ron­men­tal influ­en­ces. Thanks to excel­lent heat dis­si­pa­ti­on, they enab­le more com­pact designs, e.g. for trans­mit­ter modu­les in 5G networks.

 

Inno­va­ti­ve & eco-friendly

GREEN RESINS IN GRE­AT VARIETY

Are you loo­king for cost-effi­ci­ent solu­ti­ons for lar­ge sca­le seri­al pro­duc­tion? Our inno­va­ti­ve sys­tems can be tailo­red very spe­ci­fi­cal­ly to any desi­red application.

The Dol­ph’s® pro­duct port­fo­lio is extre­me­ly ver­sa­ti­le and inclu­des, among others, the well-known brands Dol­p­hon®, Hi-Therm® and Aqua-Therm®.

Dol­ph’s® does not only stand for over 110 years of expe­ri­ence. It has also been pionee­ring the deve­lo­p­ment of par­ti­cu­lar­ly envi­ron­ment­al­ly friend­ly for­mu­la­ti­ons for deca­des. A majo­ri­ty of our resins are alrea­dy free of sol­vents and hazar­dous sub­s­tan­ces. Some of them are even com­ple­te­ly label-free.

With out­stan­ding ser­vice, Dol­ph’s® sup­ports cus­to­mers around the world in their efforts to com­bi­ne maxi­mum func­tio­n­a­li­ty with hig­hest stan­dards of sustainability.

The che­mi­stry is right.
Peek insi­de our Inno­Lab!
Learn more

Spot­light

Electri­cal insu­la­ti­on news

Class H sys­tem of next generation

Gene­ra­tors will beco­me even more effi­ci­ent in the future thanks to our new Sami­c­abond system.

Top sto­ry wind

Coil shop

Von Roll is expan­ding the site in Ban­ga­lo­re into one of the most advan­ced cen­ters for the pro­duc­tion of insu­la­ted coils in India.

Press release

E‑Drive Test Lab 

Busy days in the eDri­ve Lab of our High-Vol­ta­ge Institute. 

Press release

110 years Dolph’s®

Foun­ded in 1910, our Dol­ph’s® brand recent­ly cele­bra­ted its 110th anni­ver­s­a­ry. Electri­cal Appa­ra­tus maga­zi­ne cove­r­ed it. Curious?

Read arti­cle