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Full-ser­vice for inno­va­ti­ve parts

Our broad mecha­ni­cal machi­ning capa­bi­li­ties and manu­fac­tu­ring pro­ces­ses also enab­le us to offer you machined and finis­hed com­pon­ents with the hig­hest qua­li­ty stan­dards in both small and lar­ge series.

The ran­ge of pos­si­ble com­bi­na­ti­ons of our own resin for­mu­la­ti­ons and sub­stra­tes gua­ran­tees that we can offer exact­ly the mate­ri­al that pro­mi­ses the best results in your app­li­ca­ti­on.

Howe­ver, our excel­lent mate­ri­als sci­ence and sta­te-of-the-art equip­ment enab­le us not only to manu­fac­tu­re semi-finis­hed pro­ducts, but also to offer rea­dy-to-use and ful­ly tes­ted com­pon­ents as a full service.

Our machi­ning methods

Our machine­ry and post-pro­ces­sing faci­li­ties pro­du­ce com­plex com­pon­ents for you. As a com­po­si­te mate­ri­al deve­lo­per, we have a lar­ge num­ber of mea­su­ring methods that exceed mar­ket stan­dards — a gua­ran­tee for the best qua­li­ty. Our ser­vices form a modu­lar sys­tem from which you can select exact­ly the pro­ces­ses that will per­fect your component.

We are hap­py to dis­cuss manu­fac­tu­ring tole­ran­ces with you and help you deve­lop your com­pon­ents as well as defi­ne qua­li­ty and tole­ran­ce requi­re­ments for your application.

Pro­to­typ­ing

We sup­port you right from the start of the pro­ject through pro­to­typ­ing to seri­es pro­duc­tion. In the pro­cess, we can use 3D prin­ting tech­no­lo­gy to crea­te pro­to­ty­pes for the mecha­ni­cal fit in your assem­bly. In par­al­lel, our experts advi­se you on selec­ting the right mate­ri­al from our wide ran­ge of com­po­si­te mate­ri­als or co-deve­lop a tailor-made solu­ti­on with you. Once the com­po­nent design and mate­ri­al choices have been made, we pro­du­ce pro­to­ty­pes for you in small bat­ches. We can test the­se direct­ly in our labo­ra­to­ries to ensu­re that they meet your spe­ci­fi­ca­ti­ons or deli­ver them direct­ly to you.

Engi­nee­ring, design and plan­ning with CAD/CAM

Our «Engi­nee­ring & Sche­du­ling» depart­ment pro­grams com­plex com­pon­ents using CAD/CAM and then simu­la­tes manu­fac­tu­ring pro­ces­ses to deter­mi­ne exact run times. Our experts check your CAD-models and can even sup­port you in app­li­ca­ti­on-ori­en­ted part optimization.

Our iMa­chi­ning pro­cess allows to manu­fac­tu­re your com­pon­ents quick­ly and with effi­ci­ent cycles, while incre­a­sing the qua­li­ty of the finis­hed com­pon­ents through par­ti­cu­lar­ly gent­le hand­ling of the mate­ri­al. Digi­tal set­up plans as well as stan­dar­di­zed para­me­ters and work sequen­ces ensu­re 100 % repro­du­ci­bi­li­ty of your components.

Slot wedge machining

We can machi­ne slot wed­ges in a wide varie­ty of shapes in our modern slot wedge mills. Our wed­ges can be manu­fac­tu­red with a mate­ri­al thic­kness of down to 1 mm without com­pro­mi­sing on strength. The key are our own com­po­si­te mate­ri­als which allow a suf­fi­ci­ent num­ber of glass fab­ric lay­ers even at low mate­ri­al thicknesses.

Tubes and rods

Our exten­si­ve man­drel park for the pro­duc­tion of round tubes enab­les the win­ding of tubes with inner dia­me­ters ran­ging from 2.3 to 540 mm and lengths up to 2200 mm. Through com­pres­si­on mol­ding, we can also offer chan­nels and solid bars and rods in various geo­me­tries. This also inclu­des mul­ti-com­po­nent parts.

In our machi­ne shop,…

In our saw­mills, pla­tes, tubes, rods and pro­files can be auto­ma­ti­cal­ly cut to your spe­ci­fied dimen­si­ons. Through our lar­ge selec­tion of com­po­si­te mate­ri­als, you can allow your ima­gi­na­ti­on a free rein.

On various grin­ding machi­nes, ent­i­re she­ets or indi­vi­du­al cut pie­ces can be ground to a tight­ly tole­ran­ced and uni­form thic­kness. The final sur­face rough­ness can be adjus­ted to your needs via the grit size of the abrasive.

Wet grin­ding machi­nes, such as the Elb gan­try­Line, enab­le a high-qua­li­ty grin­ding result in a one-pie­ce workflow.

Our machi­ne park inclu­des mul­ti­ple mil­ling machi­nes. Among them are, for examp­le, modern and brand-lea­ding 5‑axis simul­ta­ne­ous CNC machi­ning cen­ters, such as the DMU 85 monoBlock.

With our par­ti­cu­lar­ly gent­le iMa­chi­ning pro­cess, com­pon­ents of the hig­hest qua­li­ty can be crea­ted with short machi­ning times.

We also machi­ne spe­cial com­pon­ents with ease. Our machi­nes allow us to crea­te both strai­ght and heli­cal gears. We draw in the key­way for a fea­ther key accord­ing to your requirements.

We have nume­rous CNC lathes, which are cha­rac­te­ri­zed by lar­ge clam­ping dia­me­ters of up to 1200 mm and mul­ti-axis machi­ning. The mul­ti-axis tech­no­lo­gy enab­les us to manu­fac­tu­re even com­plex com­pon­ents in a short time and with the hig­hest pre­cisi­on. Auto­ma­tic tool exchan­ge and dri­ven tools are stan­dard and ensu­re the best qua­li­ty in seri­es production.

We app­ly a metric or impe­ri­al thread to rect­an­gu­lar as well as round bars — both right-han­ded and left-handed.

From simp­le sealing to sophisti­ca­ted electri­cal coa­tings, our experts can help you enhan­ce your com­pon­ents with coa­tings, paints, and finishes.

Tag­ging and labeling

To faci­li­ta­te com­po­nent use and fur­ther pro­ces­sing, we can mark the finis­hed com­pon­ents with model iden­ti­fi­ca­ti­on infor­ma­ti­on or simi­lar by means of adhe­si­ve labels, ther­mal trans­fer prin­ting or laser marking.

Fur­ther­mo­re, we can stamp your com­pon­ents accord­ing to avia­ti­on stan­dards with a spe­cial ink to achie­ve a long-las­ting and gent­le marking.

Tes­ting and measurements

Sta­te-of-the-art mea­su­ring and tes­ting equip­ment gua­ran­tees the com­pli­an­ce with spe­cial requi­re­ments in deman­ding industries.

Star­ting with 2D and 3D coor­di­na­te mea­su­ring tech­no­lo­gy direct­ly in the machi­ning cen­ter, we can per­form auto­ma­ted qua­li­ty con­trol of your components.

Fur­ther­mo­re, out­side the machi­ning equip­ment, we can put your com­po­nent through its paces in a cli­ma­te-con­trol­led environment.